Factors to Consider in IoT Product Design

November 14, 2018

When was the last time you did manual defrosting to your refrigerator? When was the last time you switched off floor lights? Yes, IoT has made our lives simple by taking up the burden of all those extra efforts. In a way, it has made us lazy enough. This demand for instant solutions has driven the rise of IoT Product Design solution companies. But not all of them are viable and capable enough to understand and produce the right solution. If you’re stuck in knowing whether your service provider is capable enough or not, just look for the following parameters. If they follow any of these or all of these factors, then consider them to be fit for your project.

Internet of Things

Responsible Data Usage

As a device connected to internet, data generation is all set to be high day after day. This creates abundant data thereby flocking more and more. As a result, this becomes redundant data generation and one cannot find the relevant information. So always keep a check on the data generated in the products and make your design viable enough. If your service provider is not guiding you on this, then he/she is probably misguiding you. There should be a conversation on what to do with the excessive and large data buildup in the system.

Taking Context into Consideration

Let us you’re designing a product. Will you design it simply because you have to do one? So you always define the purpose and have a context for the product design. Likewise the service provider should always understand the context and take your project forward. If they fail to understand the same then that is going to be a big disaster for your brand. Always ensure you get on to the discussion of context. If not, you need to find a better service provider.

Architecture Security

Cyber security is the talking point elsewhere. Even large corporations are vulnerable to cyber security online. Your service provider must possess a robust cyber security architecture and policy to survive cyber security breach. Even the well-known social media platform- Facebook and several other tech businesses were subject to cyber-attacks recently. Hence security of system architecture is quite essential as your design can anyhow be stolen by your competitors. In case you’re building a critical product say for a government defense project, it might be approved only if it is developed in an authentic and secure facility. Thus, the importance of architecture security is more than what you had imagined.

Value Emphasis

Value is the foremost important factor in any project that you take. It could be IoT product design, PCB design services, CAD design services or even engineering detailing. Value should be given foremost importance as you’re dealing with solving real time solutions of people. Hence in this case, emphasis on value is the key factor and your service provider should be on track. Be it research to innovate or frugal innovation. Service provider must do everything possible to make your product innovate enough to standout and deliver the best solution to all your end users’ problems.

Technosoft Engineering with an experience of two decades in the field of engineering and IoT design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Unleashing the potential of IIoT by connecting the physical and digital worlds

May 15, 2018

The global manufacturers are on the cusp of a fourth Industrial revolution at present. The so-called smart manufacturing is based on the IoT (Internet of things) and understanding of the rich data that resides at the network’s edge. To realize the full potential of industrial IoT, organizations must integrate the operational technology with the enterprise IT. They may need to collect data and analyze it companywide – from the customer order and production, to supply chain as well as delivery – to generate actionable insights.

By doing so, companies can better manage the production, address any customization requirements and generate customer insights. In turn, they can manage their businesses more intelligently, improve response time, reduce costs, promote innovation and boost revenues. IIoT is best understood as a system of systems and is constituted of different elements which are dependent on end-to-end system integration. In this blog, we discuss how industrial IoT is changing the competitive landscape for manufacturers.

IIoT: Driving the new revolution

The manufacturers must merge the operating technologies and enterprise IT to optimize performance, upgrade processes and develop valuable products. The industrial IoT connects people and the physical world including the physical world of places and machines with the digital world of cloud platforms, software, augmented reality, automation, artificial intelligence, and data. IIoT enables maintaining a single view of analytical data that operates with real-time agility and responds to adverse

IIoT helps maintain a single view of analytical data, operating with real-time agility and responding to adverse events within the manufacturing plant. For this, the functional integration of various applications, infrastructure, and systems is needed. Engineers can create complex control systems to implement increasing levels of automation on the factory floor.

The foundation of integrated shop-floor systems is created by the growth in technologies built on MES (Manufacturing execution systems) and open standards. The SoC (System-on-a-chip) and MEMS (micro-electromechanical systems) allow micron-scale integration of system functionality. The high-bandwidth networks, open IP standards, and virtual hardware have basically transformed the feasibility of building IIoT platform by reducing the required cost and resources. The cloud systems provide an increasingly secure and reliable network which delivers faster results. The system can also be scaled up as needed and can integrate new apps and services which analyze data and provide valuable insights.

IIoT connects the devices to a network where they interact and exchange information. The real value of IIoT lies in the data generated from relationships between devices and their environment, data analytics, insights into efficiency, and yields. As per the latest research, by 2025- sensors and IoT will stand as pre-eminent digital technologies affecting the whole manufacturing sector. Immense potential will be created by the integrated sensor data, combined with advances in security, connectivity, analytics, and interoperability.

Technologies transforming manufacturing companies

IIoT is rooted in the physical space, unlike the traditional software applications. It integrates the data from the digital devices and systems in factories with the enterprise assets. It allows enhanced monitoring, data gathering, data integration, role-based information presentation as well as situational awareness for operators.

The integration of Internet of things, components and cloud-based analytics results enables manufacturing companies to sense and contextualize real-time data. This information can be converted into actionable insights which help maximize efficiencies across all aspects of the business. This includes design, sourcing, production, delivery, supply chain, product monitoring, etc. The objective of IIoT is to convert the data into insights. It assists in informed decision-making, drives innovation and realizes efficiencies at scale.

Data integration at enterprise, operations and customer level

IIoT is a system of systems comprised of different elements and is dependent on end-to-end system integration. It presents a long-term opportunity- integrating information across the extended organization with Operational Technologies (OTs). The OTs that drive production, transportation operations and warehouse are included. IIoT creates synergy across the organization by integrating key attributes of intelligent devices. These devices have the capability to dynamically anticipate problems, diagnose the solutions automatically and adjust operations to maintain optimum productivity.

Integration can address the stakeholder needs within the organization, across the vendor ecosystem as well as supply chain. Also, it can help customers externally by sales and service support and design feedback. This helps manufacturers gather information effectively and apply the insights obtained from networked devices to identify ways to reduce costs and increase efficiency. The systems can also be used to monetize data to enhance revenues.

The benefits of IIoT are:

  • inexpensive processing
  • analytics technologies which automate traditional processes
  • infinite storage capacity

Multiple applications and processes work seamlessly to create a digital replica of physical assets, systems, and processes. Using this digital twin, enterprises can monitor performance remotely, and make changes in real-time to improve efficiency. Companies can upload updates, meet service needs, increase precision and quality in production and engineering. The company will get better yields, improved safety, more productive assets and lower costs.

The industrial leaders have to dynamically evolve their models while leveraging the emerging technologies to stay in the front line. They need to integrate their enterprise processes with manufacturing and engineering processes to manage every aspect of supply chain right to the customer’s doorstep.

Deriving value through IIoT

The manufacturing leaders who embrace IIoT will be better positioned to remove structural barriers which undermine technological progress. Digital integration is needed to stay ahead in the cut throat competition. This will enable you to monetize on data insights to reinvent and innovate the products quickly.

You need to align your IT and OT to create a system of systems and instrument every device in the extended manufacturing ecosystem. This will position your organization to harvest meaningful data at every touch point. You can operate processes, applications, data, devices, and assets seamlessly. This will provide your business better accuracy, cost savings, and new revenue opportunities.

Technosoft Engineering is a leader in IIoT Engineering services. Our engineers have expertise in designing and developing products that drive growth for our clients. Our world-class IIoT service is a collection of design and engineering services that help our clients from conceptualization to production of connected devices.