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General Process of Fatigue Analysis

October 3, 2018

Before letting a product in the market, every manufacturer runs a stress test on the product to see if it can withstand in any condition and last for long. So a product should be robust enough and should come through all these tests before entering the market. This is a quality analyzing process. Stress test is still a part of the process; there is a more general term that consumes stress test and i.e. Fatigue Analysis. The name might sound clinical, but its significance is not. Fatigue Analysis is to fundamentally test the capacity of the product and how many life cycles it can take. By doing this, you are releasing a product that is way more viable for your target audience to make you relevant for a prolonged time. Here is the general process involved in Fatigue Analysis.

Fatigue Analysis

Time & the No. of Cycles it Should Last

When you make a product you come up with a plan. For example, when you manufacture a battery, you have a time planned for it to last. Your idea will be to let it last for three months. In the contrary, you might even think your product should last forever. But the tiny component comes with limited capacity and every time the one who uses might have to refill the battery. Hence when you manufacture the product, you need to decide how long the product should last.

Stress Analysis for Each Load

When we say each load, it is the cycle it revamps. Let us say the component you manufacture keeps falling down every one year. Hence you have to do a stress analysis for each load i.e. for the each cycle. So you will know how much refill, where to fix, how to fix etc. By doing so, you limit overall damages.

No. of Cycles Each Loading Event in a Cycle Will See

When you reload or refill to revamp the product, you should exactly know the time when the component will fail. So you can approach your clients, get the component and revamp it completely. If you fail to do so, they end up changing it with some other brand. This activity will amp up your relevance in the market.

Find a Fatigue Curve with Correct Loading Ratio to Find Damage Produced by Each Stress Level for Each Loading Event

Times keep changing. We might have a plan, but whatever happens is not going to be as we planned. Hence you should always come with a Plan B to cover up the extra damage. Fatigue Analysis suggests identifying the Fatigue Curve, testing the damage for each stress level and for each loading event. This activity will help you do the right changes while revamping in each and every cycle.

Combine All Damages & Multiply by Desired Safety Factor

Damages in each revamping cycle will differ. Hence you need to keep a note of damages that occurred in every cycle. This will help you ensure that you employ practices to limit the number of damage while manufacturing the next set of components.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Elements Of CAD Design Services

September 19, 2018

Manufacturing process is complex by its nature without doubt. Even a small component with a twist undergoes a lot of technicalities. So engineers indulge in drawing designs and follow same suit for all products. But quality might deteriorate over a period of time. Hence came Computer Aided Design, which is shortly called as CAD.

CAD Design Services are now widely utilized in all industries right from automobile to electronics to name a few. Even though the design requirements differ from one industry to the other, the fundamentals remain the same. CAD consists of certain elements that are essential for your business. These elements are fundamental to any Computer Aided Design and they prove the relevance of CAD.

CAD Design

Those Elements are

Computer Aided Analysis

The main limitation of human intervention in certain task is, monotonous activities leading to errors and certain tough tasks leading to inaccuracy. One such is solving analytical problems. As on date, it is quite evident how useful computers have been in solving complex analytical problems in a short time. The same with human intervention will take more time comparatively. Hence the design engineer need not depend on another resource to get proper analysis or computation on a specific design. He/she can conduct the same without much effort. Hence an organization saves time and resources with the use of Computer aided engineering. Especially in a large organization which consists of numerous teams and reaching out to each team member and requesting data will be a big challenge.

Computer Aided Visualization

Visualization is the key element to any design. For CAD Design Services essentially, a designer should look at the possibilities in real before delivering the output. This seemed to be a very big challenge in manual operations as everything was dependent on the assumptions. Luckily Computer Aided Design allows you to see the prototype of the output before concluding a project. As it is well understood, you can make changes accordingly and deliver the right design for your clients. Therefore you stay in line with the requirement of your client and always deliver the best. A designer can visualize the product by

• Automated drafting tools and graphics presentation
• A way of presenting numerical data in graphs & charts
• Virtual product animation
• Visualizing the aesthetic look

Computer Aided Synthesis

With visualization, a designer can see how the end product might look. With Computer Aided Synthesis, one can see the complete prototype and you see this in real time. Hence one can easily evaluate the performance of the design and deliver the right product to his/her client. These three elements has been playing a major role in CAD Design Services and none of these elements can be skipped. Synthesis especially is highly critical. You cannot deliver a product without testing its capabilities and see if you have offered the exact requirement of the client. Hence these elements are highly essential in CAD Design Services and they come under Human factor. Under system factor, the important components include Hardware and Software. These are quite straight forward and self-explanatory.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Principles To Be Followed For A Frugal Bus Body Design

September 11, 2018

Building an automobile is not a simple task as it sounds. We all talk about building a car from the scratches. Even we can imagine building a two wheeler from the scratches. But what goes into making a Bus? This huge vehicle obviously possesses bigger engine, wheels, nuts, bolts and a lot more. But how do they even make the body structure? It’s quite known that a lot of welding and other tasks are involved. But to make Bus Body Design successful, certain principles exists. The manufacturers who follow these principles will always have a winning edge over their competitors.

Bus Body Design

Use of Micro-alloyed Steel over Conventional Steel

When a vehicle is carrying some couple of people, it needs the desired strength to withhold the overall weight for long. For example, a Car can handle 5 to 6 people maximum on average. The number might vary based upon each person’s weight. But that is the defined capacity for a car to carry. In case of a bus, on average it has to withstand 30 to 40 people at least. If it cannot withstand even that weight, it is not qualified to be a good Bus Body Design. So to ensure Bus Body is a good design and to let it withstand that many people for a prolonged time, your bus body must be made out of Micro-alloyed Steel. Conventional steel has been in place for long, but the former will help in holding back the welded parts tight for a very long time. Hence using Micro-alloyed steel is the most important principle for a killer bus body design.

Testing Torsion Stiffness & Natural Vibration

When a vehicle is made, a series of tests are undertaken. Stress test, stiffness test etc. are some of the examples. Torsion Stiffness and Natural Vibration tests are more common in bus body design tests. But unlike a car or two-wheeler, you can’t afford to test a bus for Torsion Stiffness and natural vibration. Hence prototypes are made to test the Bus Body Design structure. The obtained results from the design are molded into a prototype to test.

Light Weight Bus Body Structure Design

When you’re designing a bus body, always keep in mind, it has to be light weight. You cannot carry yourselves if you’re so heavy. Likewise, you cannot carry others as well. Hence weight is the most crucial factor in heavy vehicles. For example, a ship cannot float in the water if it is not light weight. Likewise, a Bus cannot move on the road if it weighs so much. Hence the use of micro-alloyed steel is apparently recommended for heavy vehicles like Bus.

Reducing Total Bus Weight with 3D Design

Did you know a 3D design can reduce the overall bus weight? Yes, but provided one makes use of composite materials. A recent research proved the use of composite materials will reduce the density of the whole object or vehicle. This when presented in 3D will actually show up with the layers, but is actually of a single layer.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Critical Factors That Matter In Component Design Services

September 5, 2018

The world is not a single large entity. It is a collection of small entities put together. Likewise a product is a collection of different parts with specific functions. A car looks like a single entity from the exterior. But inside there are several components which triggers it to perform different operations. Hence a tiny equipment is critical than a large car body. There comes the need for component design services. Several factors matter when equipment is made. Quality is the first that comes to everyone’s mind, but there are certain critical factors that is not given due importance. Here are some of them.

Component Design

Safety

Safety is alarmingly the most important factor especially in case of automobile. We often come across automobile accidents. These happen due to malfunctioning of a single product. Malfunctioning as well might occur due to several reasons. Lack of quality is cited as the most prevalent of all followed by improper and asymmetric designs. Let us say, a vehicle is over speeding in a national highway. A low quality component might not be able to take the stress and might cause an accident. Hence you need a cutting-edge component design service to make all your components worthwhile.

Reusable Design

The products we use today in our day to day life is completely different from the ones that were available a decade before. So over a period of time, you need to launch new products and stay relevant. But creating a new version of certain products becomes challenging after a point of time. Hence your component design services should be in a way that it will last for long. Overall, your design must be long lasting and survive. Moreover, when you’re making the next version, you must be able to reuse the existing design with modifications.

Changes Incorporation

Incorporating changes in the already existing product is bit of a challenge. Sometimes you might not know if that will work out 100 percent given the current conditions. For example, you might launch an 800 CC vehicle. But the requirement in the current market will be somewhere around 1100 CC. Almost every vehicle one can see in the given time might be more than that. Yet another key factor in component design services.

Production Friendly Design

A product undergoes several processes in a manufacturing facility before it reaches the end user. But the more a product stays in the making, the more is the cost involved. Hence not all products are production friendly. Kickass component design services will first ensure the product is production friendly by consuming less cost.

Meeting Regulatory Requirements

The availed component design services might have made your product great, unique and long lasting. But does it meet all the regulatory approvals? Your brand will be nowhere if you fail to meet regulatory requirements. Regulators have given guidelines on carbon emissions, trying to control environmental degradation. But often we see manufacturers taking shortcuts and avoiding the guidelines. Such businesses have not at all survived in the market.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

How Off-Heavy Equipment Designs are Transforming?

August 28, 2018

Technology over the years has always been dynamic and changing rapidly owing to growing demands. What we saw a decade before looks more basic now and one cannot believe it was in use. These equipment designs are among the ones which are changing over a period. The design of this Equipment vehicle a decade before was simple. It just came up with the ability to perform basic functions, but over the years its capacity has been increased steadily. Most of the off-heavy equipment we see today comes with multi-functional ability. Some of the recent ones in the market are equipped with factors that are of utmost importance. These features are taking it to the next level and easing the whole operation for everyone.

Off-Heavy Equipment

Flexibility

Height-adjustable trailer hitch and high flow hydraulics are being redefined constantly and the new ones we see are way smarter and are capable of performing strenuous operations with ease. The height-adjustable trailer hitch allows your vehicle to stay elevated and perform the required task. On the other hand, increasing the skid-steer loader productivity has been a big challenge allover the world for years. So the newly launched vehicles come with features to increase productivity. High flow hydraulics has been a big boon as it helps improve productivity. Overall, flexibility in work has increased productivity and operators are working smart with these new additions. These are adding more value to the equipment.

Noise Reduction

Well, when we say construction work, obviously staying away from the site is definitely on the cards. Hence this has created demand for lowering noise and in fact creating zero noise in workspace. Yes, several vehicles manufactured as on date are noise proof i.e. they don’t create much noise or zero noise.

Lithium Batteries over Combustion Engine

The equipment vehicle we had years before were made of combustion engine and it required fueling. Most of the off-heavy equipment vehicles we see today consist of two large lithium batteries. Yes, they are all electric powered. Hence paving way for fuel efficiency and promoting a fuel less operation.

Remote Controlled Demolition Power

Let us say you have an off-heavy vehicle with which you manually undertake demolitions. But if the operator is not hitting the right spot to demolition, it is going to take a long time. Yes, demolition can be made simple with remote controlled access of the vehicle. Several machines we see today are equipped with this feature.

Reducing Operating Costs

When high flow hydraulics was first launched, several people were hesitating to buy due to its high cost and limited functions. But the recently launched vehicles are cost effective and they perform multiple tasks. Therefore a major cut on your excessive operation spends. Moreover, you also get to save a lot of space as it allows you to perform all tasks with only one vehicle. Hence you cut space occupancy as well with the new age multitasking off-heavy equipment.

Safety

While working in elevated spots, skidding away is highly possible. The new age off-heavy vehicles are now offering complete safety for the operator and probably ensure minor injuries. So for incident prevention, these new age vehicles offer features such as identifying overhead and underground hazards, blind spots etc. These are among the golden rules of safety for equipment operators. Several new age vehicle manufacturers are already utilizing these features. Hence these vehicles are becoming more and more optimized.

Maintenance

Like Safety, Maintenance is another important factor while handling an off-heavy equipment vehicle. Several equipment vehicles were subject to malfunctioning due to improper maintenance. Hence this call for a robust maintenance system and the new age vehicles are rapidly inculcating the same. Certain vehicles come with a stain free option while others come with an easy clean option. Going forward, we can expect something with an auto clean option.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Unleashing the potential of IIoT by connecting the physical and digital worlds

May 15, 2018

The global manufacturers are on the cusp of a fourth Industrial revolution at present. The so-called smart manufacturing is based on the IoT (Internet of things) and understanding of the rich data that resides at the network’s edge. To realize the full potential of industrial IoT, organizations must integrate the operational technology with the enterprise IT. They may need to collect data and analyze it companywide – from the customer order and production, to supply chain as well as delivery – to generate actionable insights.

By doing so, companies can better manage the production, address any customization requirements and generate customer insights. In turn, they can manage their businesses more intelligently, improve response time, reduce costs, promote innovation and boost revenues. IIoT is best understood as a system of systems and is constituted of different elements which are dependent on end-to-end system integration. In this blog, we discuss how industrial IoT is changing the competitive landscape for manufacturers.

IIoT: Driving the new revolution

The manufacturers must merge the operating technologies and enterprise IT to optimize performance, upgrade processes and develop valuable products. The industrial IoT connects people and the physical world including the physical world of places and machines with the digital world of cloud platforms, software, augmented reality, automation, artificial intelligence, and data. IIoT enables maintaining a single view of analytical data that operates with real-time agility and responds to adverse

IIoT helps maintain a single view of analytical data, operating with real-time agility and responding to adverse events within the manufacturing plant. For this, the functional integration of various applications, infrastructure, and systems is needed. Engineers can create complex control systems to implement increasing levels of automation on the factory floor.

The foundation of integrated shop-floor systems is created by the growth in technologies built on MES (Manufacturing execution systems) and open standards. The SoC (System-on-a-chip) and MEMS (micro-electromechanical systems) allow micron-scale integration of system functionality. The high-bandwidth networks, open IP standards, and virtual hardware have basically transformed the feasibility of building IIoT platform by reducing the required cost and resources. The cloud systems provide an increasingly secure and reliable network which delivers faster results. The system can also be scaled up as needed and can integrate new apps and services which analyze data and provide valuable insights.

IIoT connects the devices to a network where they interact and exchange information. The real value of IIoT lies in the data generated from relationships between devices and their environment, data analytics, insights into efficiency, and yields. As per the latest research, by 2025- sensors and IoT will stand as pre-eminent digital technologies affecting the whole manufacturing sector. Immense potential will be created by the integrated sensor data, combined with advances in security, connectivity, analytics, and interoperability.

Technologies transforming manufacturing companies

IIoT is rooted in the physical space, unlike the traditional software applications. It integrates the data from the digital devices and systems in factories with the enterprise assets. It allows enhanced monitoring, data gathering, data integration, role-based information presentation as well as situational awareness for operators.

The integration of Internet of things, components and cloud-based analytics results enables manufacturing companies to sense and contextualize real-time data. This information can be converted into actionable insights which help maximize efficiencies across all aspects of the business. This includes design, sourcing, production, delivery, supply chain, product monitoring, etc. The objective of IIoT is to convert the data into insights. It assists in informed decision-making, drives innovation and realizes efficiencies at scale.

Data integration at enterprise, operations and customer level

IIoT is a system of systems comprised of different elements and is dependent on end-to-end system integration. It presents a long-term opportunity- integrating information across the extended organization with Operational Technologies (OTs). The OTs that drive production, transportation operations and warehouse are included. IIoT creates synergy across the organization by integrating key attributes of intelligent devices. These devices have the capability to dynamically anticipate problems, diagnose the solutions automatically and adjust operations to maintain optimum productivity.

Integration can address the stakeholder needs within the organization, across the vendor ecosystem as well as supply chain. Also, it can help customers externally by sales and service support and design feedback. This helps manufacturers gather information effectively and apply the insights obtained from networked devices to identify ways to reduce costs and increase efficiency. The systems can also be used to monetize data to enhance revenues.

The benefits of IIoT are:

  • inexpensive processing
  • analytics technologies which automate traditional processes
  • infinite storage capacity

Multiple applications and processes work seamlessly to create a digital replica of physical assets, systems, and processes. Using this digital twin, enterprises can monitor performance remotely, and make changes in real-time to improve efficiency. Companies can upload updates, meet service needs, increase precision and quality in production and engineering. The company will get better yields, improved safety, more productive assets and lower costs.

The industrial leaders have to dynamically evolve their models while leveraging the emerging technologies to stay in the front line. They need to integrate their enterprise processes with manufacturing and engineering processes to manage every aspect of supply chain right to the customer’s doorstep.

Deriving value through IIoT

The manufacturing leaders who embrace IIoT will be better positioned to remove structural barriers which undermine technological progress. Digital integration is needed to stay ahead in the cut throat competition. This will enable you to monetize on data insights to reinvent and innovate the products quickly.

You need to align your IT and OT to create a system of systems and instrument every device in the extended manufacturing ecosystem. This will position your organization to harvest meaningful data at every touch point. You can operate processes, applications, data, devices, and assets seamlessly. This will provide your business better accuracy, cost savings, and new revenue opportunities.

Technosoft Engineering is a leader in IIoT Engineering services. Our engineers have expertise in designing and developing products that drive growth for our clients. Our world-class IIoT service is a collection of design and engineering services that help our clients from conceptualization to production of connected devices.

Engineering Initiatives to Reduce your Time-To-Market

May 8, 2018

In the current product development environment, the products as well as the technology they are based on change rapidly. It is obvious that accelerating the PDLC (Product Development Lifecycle) can produce tangible benefits to the business. It can influence all the business success measures such as:
• Revenue generation
• Early to market advantage
• Competitive advantage
• Profits and profitability
• Customer Loyalty
As most of the above-mentioned measures are critical to the success of any business so any initiative which can drive Time-To-Market will be of utmost importance.

Engineer to Order Product Development

Considerable activities before the launch of the product lie with the Research and Development and the Engineering department for most of the products. The kind of initiatives which engineering can embark on to make sure that it gets the most out of every second are:

  1. Standardization: The engineering processes standardization can help avoid reinventing the complete product from the scratch each time a new request is received for developing a completely engineer-to-order product. It may not be possible to standardize the entire product as that will make ETO lose its purpose. However, the engineering standardization can be done at the parts level. By process and part standardization there can be a significant reduction in the time spent on engineering information creation and management, procuring and holding, parts handling, assembly line adjustments, etc.
  2. Collaboration: Collaborative engineering across divisions, plants, offices or business units from different countries can reduce the need for repeated engineering. A collaborative engineering environment can accelerate innovation and help avoid redundancy in engineering efforts thus reducing the time to market to significantly lower levels.
  3. Engineering Agility: In case of ETO products, each delivery is a new product development. To respond to RFP (Request for Proposal) extensive engineering may be involved in comparison to other products. Agility in engineering via a lean and mean pre-bid engineering mechanism can compress the lead time for proposals. This reduces the cost of pre-bid engineering as well as enhances the chances of winning the order. The agility can have a tremendous impact on the award-to-delivery phase of the product.

Make to Order Product Development

  1. Modularization: To assemble MTO products considerable time is needed depending upon the complexity of the assembly mechanism. By modularizing the assemblies as well as sub-assemblies into repeatable and reusable modules the speed to market can be enhanced. Also, modularization can help in reducing engineering effort significantly by enabling the reusability of modules in future development by simply replacing the obsolete technology.
  2. Standardization: In MTO standardization has a similar impact as in ETO at the building or manufacturing stage. This engineering initiative can help accelerate POC and eliminate uncertainties associated with assembly, thereby reducing downtime and unplanned delays. Standardization also helps increase asset utilization and enhances throughput so drives profitability.
  3. Engineering Agility: The engineering agility for MTO products provide the same benefits as in ETO products. Agility can help in increasing the engineering throughput, drives utilization, and engineering profitability.

Make to Stock Products

The MTS products best perceive the benefits of reducing the time to market. The means of achieving this is maximum for MTS products. The engineering initiatives that impact the TTM are as follows:

  • Collaboration
  • Re-Engineering
  • Modularization
  • Rapid Prototyping
  • Continual Improvement
  • Concurrent Engineering
  • First time right

In all, it is evident that engineering can have a far-reaching impact on your business when it is aimed at solving TTM challenges. A lot of business metrics can be driven by just focusing engineering efforts on compressing TTM. But it also makes one wonder why most manufacturing companies have not embarked on such initiatives already or even if they have, why have they not resulted in the benefits that they clearly seem to be capable of delivering.

This is a question that may have a lot of answers, but one clear answer is the lack of clearly defined purpose and a measure of success. Like most initiatives the key driver to completion let alone success is the definition of measures of success of that initiative. Unfortunately, the key measures of success impacted by these initiatives are business measures and are seldom associated with engineering. However, this also goes on to emphasize the fact that engineering is also not just an isolated department, but one that can truly spell success or failure for a manufacturing enterprise.

Key Engineering Trends Creating a Better Future

May 2, 2018

To create a better tomorrow it is essential to work in close association with industry visionaries, clients, policy makers, public as well as financial institutions. It is about utilizing our partnerships, past experiences, key assets and employees, in the optimal way. However, to do this, awareness about ecosystem, market, environment and trends that will shape our future is must.

The key trends which are influencing the future with respect to design, engineering, infrastructure and manufacturing fall under below mentioned categories:

1. Shorter Product Lifecycles

Due to rapid pace of innovation, change, volatility and preferences, we need to design world-class products utilizing newest technologies. With the expectation of quicker ROI and scarce capital, the focus will be more on ideation, concept, and designing and development phases – before the launch of the projects.

The demand on predictability and viability will also be higher than ever before. The different players in the lifecycle will either integrate or collaborate to stay significant, will need to reinvent themselves or will get consolidated.

2. Flexible Engagement Models

These days businesses are becoming increasing complex due to inter-dependency and connects between the value chains. We see our client stakeholders and policy makers discuss wider aspects at each stage of engineering project execution, financing, planning, constraints and options.

Flexible engagement model is the best engagement model looking at the current customer demands and considering their ever-changing requirements. Flexible engagement models help to strike the right balance between cost and operational efficiency. These models are geared to provide high level of transparency and control to customers. It also provides the clients flexibility to switch from one business model to another.

3. Evolution of Automation, Robotics and Artificial Intelligence in Manufacturing Industry

We are experiencing the fourth Industrial revolution now and it’s powered by advancements that include robotics, smart manufacturing using automation, and artificial intelligence (AI). By adopting AI, the organizations can keep the inventories lean and reduce manufacturing cost resulting in growth in manufacturing sector. Having said that, the manufacturing industries also have to gear up for the plants where design team, supply chain, production line, and quality control are integrated into an intelligent engine which provides actionable insights.

Automation will enable the manufacturing sector reach a level of productivity and accuracy which is beyond human capabilities. Robots are already being used in the manufacturing industry and can even work in environments which are otherwise complicated, dangerous and tedious for humans. The robotics in future can be used to re-create the complex human tasks by using advanced voice and image recognition capabilities. The shift to smart manufacturing results in increased output, corrective action and defect detection making the entire production cycle way more efficient.

4. Importance of Knowledge and Technology

Our workplaces are expected to change and are trending towards global rebalancing amidst the digital technologies and internet facilitating the collaboration of various teams. There has been a shift in employee demographics in every organization across the globe. The diversity is reshaping the environment and the work culture. The age old system of organization structure and hierarchies are being redefined.

The key assets of any business are not just the tangible components like assets & employees but also the knowledge and how organizations manage their intangible assets. The intangible assets include especially the technical knowhow and experience of a company in executing and delivering exciting work. Training and propensity to learn will stay in focus and utilization of tools to learn, train, change, manage knowledge and mentor will be an essential component of any growth or sustenance strategy.

Why Technosoft Engineering

Technosoft Engineering leverages over 20 years of cumulative knowledge and experience to help the world’s foremost manufacturers to create top-notch products and to select, deploy and adopt the technologies which underpin the entire product realization lifecycle.

We provide flexible engagement models to enable significant cost savings to our clients that are personalized to their business requirements. We drive innovation and efficiencies drawing on a combination of people, technology and process to meet the design, production and engineering challenges faced by our clients.

We offer solutions to cover end-to-end product value chain from idea to conceptualization through designing and product development. We optimize the product launching time and make sure the project is delivered on-time.

Importance of 3D CAD Modeling in Mechanical Engineering Design

April 10, 2018

Are you finding it difficult to create accurate mechanical drawings utilizing the conventional drafting techniques? Imprecise drawings may cost you both valuable time as well as money. Most of the organizations often realize the design flaws during the manufacturing stage. This may force them to revisit the design phase again.

You can use 3D CAD modeling to eliminate such problems and reduce the design costs. It increases the overall accuracy of the design and eliminates the need for redundant designs. Here we are listing the topmost benefits of 3D CAD modeling in the mechanical engineering design for you:

  • Better design quality: 3D CAD software comes with more than 700,000 standard templates of various mechanical components. By utilizing 3D CAD modeling for designing, the mechanical designers can use existing readymade templates. This ensures the design is accurate and also helps in saving time.
  • Makes the documentation process easy: The traditional drafting methods involve documenting various aspects of mechanical components manually. The method is very tedious and requires high accuracy levels. The entire process of documenting component designs is made easy by 3D CAD modeling. It comes preloaded with different documentation options like documenting geometries and product dimensions, bill of materials, material specifications, etc.
  • Enhances the designer’s productivity: The designer can visualize the mechanical component in 3D at the initial stage with the help of 3D CAD modeling. This enables the designer to make the required changes instantly thereby increasing his productivity.
  • Automatically redraws the design: The designers find it difficult to redraw the hidden parts of the components using the traditional drawing techniques. With the 3D CAD, the lines and dashes of the hidden parts are automatically redrawn from the other mechanical parts of the design. In case, there are any design changes the 3D CAD automatically redraws the lines and eliminates any chance of error.
  • Compliant with International standards: When 3D CAD is used to design mechanical components, it ensures the designs conform to the international standards. The 3D CAD supports a range of drafting platforms like ANSI, BSI, CSN, DIN, ISO, GB and GOST drafting platforms. Compliance with the industry standards results in better outputs.
  • Cost Optimization: 3D CAD comes with numerous standard designed components that save the design engineer from the trouble to design them from the scratch. This saves the crucial time and optimizes the cost. As obtaining the licensed modeling software is often expensive, outsourcing 3D CAD modeling is preferred option to save the costs further.
  • Reduction in design time: Faster development is promoted by getting a virtual CAD model in the design phase. It helps the engineers in completing the design and getting the mechanical component into manufacturing much faster.
  • Saving data and drawings for future: The designs created on CAD can be saved for future reference with ease. Few standard components may not have to be redesigned again thus saving a lot of time for future designs creation.
  • Better visualization: The 3D CAD modeling provides best visual images of the components which have to be designed in 3D. The components can also be animated and their functionality can be observed. With the help of visual graphics, clients can understand the properties and features of the component better. This helps to demonstrate the mechanical component’s functionality to the client and making a proposal.

At Technosoft, we carry out a systematic study of your concept and existing product line to redesign of systems and components successfully. Our Design Engineering Services empower you to innovate, design and develop products rapidly and help you gain the competitive advantage.

Technosoft offers custom engineering design solutions and services to our global clients leveraging a team of 450+ experienced engineers and designers. Our diverse services span all aspects of engineering from legacy conversions, to designing and detailing, to FEA/CFD analysis. Technosoft has domain expertise in many industry verticals including automotive, off-highway vehicles, heavy machinery, consumer equipment, packaging and medical devices.

How Rapid prototyping helps you Design and Develop Products quickly

February 13, 2018

Product design failure in the development stage is a huge loss for the organization in terms of man-hours and the money invested in the development process. A tangible prototype of the product makes the complex product design looks simple. It helps product designer and engineers in visualizing and analyzing the actual part of the product before the development stage. This drastically reduces the chances of product failure to a great extent.

It helps you to develop every component of the complicated product in stages and compare every part of it with the prototype prepared. Any deviation from the prototype can give you a clear indication of the design failure of the part and it helps the development team to rectify the error immediately.

Why Rapid Prototyping?

  1. Clear understanding and visualization of the Design Concepts
    It acts like a POC for the client and it’s easier to understand the design rather than struggling to visualize by looking the design on the screen or paper. It helps the designer to understand the look and feel of the design rather than having a virtual design through CAD model.
  2. Quick changes or modification
    Having a visible and tangible model provides manufacturers with the better understanding of how the product may look like. It helps them analyze the actual design and suggest correction or modifications quickly which can be incorporated to make the product design perfect before advancing to the manufacturing stage.
  3. Reduction in monetary investment and time consumption for Designing
    Rapid prototyping creates a model very similar to what an actual product can look like. This eliminates a need for preparing molds and use of other software to create a model. The existing CAD software and printing equipment are sufficient to create a rapid prototype which gives you a feel of an actual model. This not only result in saving of time and cost invested in creating the actual models but also results in overall reduction of your time to market.
  4. Product Customizations
    Rapid prototyping empowers you in developing the customized products with ease. A small modification in CAD model is sufficient to create a modification in the existing design without the need for any special tool or process.
  5. Higher Accuracy level in designing
    The material used for the prototyping has similar properties of the actual product. This makes it easier to perform the physical tests and identify the flaws and errors prior to the actual manufacturing process. This helps manufacturers to avoid the risk of halting the manufacturing process at a later stage.

Rapid Prototyping Services

Nowadays, manufacturers are more inclined towards rapid prototyping while initiating their new product development and manufacturing process. These revolutionary techniques are making things easier for product development companies, and product manufacturers in developing innovative products cost-effectively.

If you are struggling to hold the market share due to continuous innovative products being pumped by the competitors, there is a time to look into your product design and development process. Probably you require an expert who can boost your product development team to enable them to develop products at a faster pace.

At Technosoft, we carry out a systematic study of your concept and existing product line to redesign of systems and components successfully. We can partner with you to innovate, design and develop products rapidly to gain the first mover advantage.

Technosoft offers custom engineering design solutions and services to our global clients leveraging a team of 400+ experienced engineers and designers. Our diverse services span all aspects of engineering from legacy conversions, to designing and detailing, to FEA/CFD analysis. Technosoft has domain expertise in many industry verticals including automotive, off-highway vehicles, heavy machinery, consumer equipment, packaging and medical devices.