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Factors that Always Matter in Industrial Equipment Design

November 26, 2018

Since the dawn of large industrial facilities, industrial equipment vehicles also came into the fray. Since then there have been a lot of innovation in industrial equipment design. We see a lot of equipment coming up year after year. Some to handle large goods and vice versa, but whenever someone designs an industrial equipment they keep some critical factors in mind. Some of them are as listed below. These criteria will ensure your equipment will be of use despite the changing times i.e. its relevance will be felt forever beyond limits. Some of these are trends which might persist in years to come, but some have always been the talking point when it comes to a kickass industrial equipment design.

Industrial Equipment Design

Usability

You might manufacture the best product in the world, but what is the requirement in the market actually matters. People want a small equipment to transport a small pile of goods, but you end up giving something to handle a hundred piles of goods. Usability is a big question here. Manufacturers nowadays require equipment makers to interact and understand their usability needs. Failing to do so, you’ll be the first one to perish.

Safety

Every manufacturer has this in mind for sure and the recent regulations say anyone who fails to follow this rule will pay the price. Right from safety of your own employees to the safety in manufacturing everything is important. While moving the goods from one place to another, ensuring safety will be very critical. Malfunctioning of equipment carrying goods has been creating some ruckus in several manufacturing facilities reportedly. Often workers in the facility get affected due to it.

Durability

The longer your product works, higher are your chances of customer retention. Be it even the smallest of all equipment, people come back when they see quality in it. Hence Durability has been and will always be the most critical factor in deciding the longevity of a product. While this quite applicable to all industries, as an industrial equipment person, you might feel it is not necessary. But like how we defined usability, durability is also very important. Let us say, somebody buys industrial equipment from you and it fails to function after some couple of days. Will the person bother to buy again from you? Well, chances here are like a cat in a wall situation. If they don’t have a choice, they will. But if they do have one, they won’t. This might doom your business and let you perish. The more focus on durability will mean a lot to your business.

Raw Materials

Aluminium and steel were widely used some decades before. Even today we see the importance of these in some of our products both industrial and residential. But after a point they get replaced with a new product. Fiber and plastic started ruling in several industrial and residential applications off recently. Again, it matters what suits an industrial equipment to be sturdy. Yes, steel keeps it sturdy. Hence a lot of recycled steel is making rounds nowadays. Owing to excess usage of steel, several people have been encouraging recycling them. Hence some of the industrial equipment nowadays do come with recycled steel and in the near future we can reportedly see this becoming a trend to encourage sustainable practices to save the environment.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Factors to Consider in IoT Product Design

November 14, 2018

When was the last time you did manual defrosting to your refrigerator? When was the last time you switched off floor lights? Yes, IoT has made our lives simple by taking up the burden of all those extra efforts. In a way, it has made us lazy enough. This demand for instant solutions has driven the rise of IoT Product Design solution companies. But not all of them are viable and capable enough to understand and produce the right solution. If you’re stuck in knowing whether your service provider is capable enough or not, just look for the following parameters. If they follow any of these or all of these factors, then consider them to be fit for your project.

Internet of Things

Responsible Data Usage

As a device connected to internet, data generation is all set to be high day after day. This creates abundant data thereby flocking more and more. As a result, this becomes redundant data generation and one cannot find the relevant information. So always keep a check on the data generated in the products and make your design viable enough. If your service provider is not guiding you on this, then he/she is probably misguiding you. There should be a conversation on what to do with the excessive and large data buildup in the system.

Taking Context into Consideration

Let us you’re designing a product. Will you design it simply because you have to do one? So you always define the purpose and have a context for the product design. Likewise the service provider should always understand the context and take your project forward. If they fail to understand the same then that is going to be a big disaster for your brand. Always ensure you get on to the discussion of context. If not, you need to find a better service provider.

Architecture Security

Cyber security is the talking point elsewhere. Even large corporations are vulnerable to cyber security online. Your service provider must possess a robust cyber security architecture and policy to survive cyber security breach. Even the well-known social media platform- Facebook and several other tech businesses were subject to cyber-attacks recently. Hence security of system architecture is quite essential as your design can anyhow be stolen by your competitors. In case you’re building a critical product say for a government defense project, it might be approved only if it is developed in an authentic and secure facility. Thus, the importance of architecture security is more than what you had imagined.

Value Emphasis

Value is the foremost important factor in any project that you take. It could be IoT product design, PCB design services, CAD design services or even engineering detailing. Value should be given foremost importance as you’re dealing with solving real time solutions of people. Hence in this case, emphasis on value is the key factor and your service provider should be on track. Be it research to innovate or frugal innovation. Service provider must do everything possible to make your product innovate enough to standout and deliver the best solution to all your end users’ problems.

Technosoft Engineering with an experience of two decades in the field of engineering and IoT design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

What Goes Into An Engineers Mind While Making Food Processing Machinery Design?

October 29, 2018

Jams and pickles some decades before were homemade. Well, even now they are but not as prevalent as they used to be. Today we get instant food. While Jams and Pickles are basic processed food, nowadays we even get Pasta, Noodles and almost everything packaged. All we have to do is to add some hot water and eat. This is often called as Ready-to-Eat Food. These are processed in a facility and sent worldwide to people of different cultures. Aerated drinks, packaged chips and what not almost everything we see today is processed food.

Engineers who make these huge food processing machines have a lot of creative process going on in their mind. These creative thoughts are triggered by couple of basic principles and understanding of the overall concept. Moreover, they make food processing machinery design with the concept of cooking for the masses. Wish to know how? Then join us in the ride of understanding machinery design.

Food Processing Equipment Design

Understanding Quantity

Now let us connect this with cooking at our home. We all have vessels of different kinds and different sizes. If you’re living alone, you tend to have smaller vessels. If you live with 3 or 4 as a family, you need medium sized vessels and it goes on. In food processing industry, you’re preparing food for masses. It is going to be sent worldwide in packets for sale. Hence every single piece of chips etc. should be perfect and balanced with the right flavours. Vessels play an important role in this matter. You cannot manage to cook for that many with smaller vessels. In manufacturing facility, it is going to be a series of events happening simultaneously. Even if you stop once, you fail to manufacture enough for the rising demand of your product. Hence understanding quantity is the first thing in the mind of design engineers in food processing machinery design.

Using the Right Materials

Again, we use some couple of vessels at home. Some are thick and some are thin. Some are flat and some are hollow. For example, you need thicker pans to make pan cakes as the thinner ones burn them soon. Likewise, if you’re preparing deep fried food items, you need a thin vessel and an option to slow cook or in medium flame. By doing so, you cook fries evenly. Temperature changes from vessel to vessel and even alloy to alloy. If you’re using hard iron base, deep frying might happen with ease. The same you can do with stainless steel, but it might heat up soon.

Cleanliness & Hygiene

When you do something for the masses, you need to keep cleanliness in mind. The vessels are used once and the debris stays. Will you run the machines with the same leftovers? If you say yes, try to say no. This might sound normal in home cooking environment as we don’t use any preservatives. But when it comes to a facility of mass cooking, preservatives are involved and there are chances of insect infestations. But again, it is not that every time you have to clean, once a day will definitely be recommended. Hence a design engineer will always make an option to easy clean the vessel before running it for the next use or the next day. Hence cleanliness & hygiene is an integral part of food processing machinery design.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

General Process of Fatigue Analysis

October 3, 2018

Before letting a product in the market, every manufacturer runs a stress test on the product to see if it can withstand in any condition and last for long. So a product should be robust enough and should come through all these tests before entering the market. This is a quality analyzing process. Stress test is still a part of the process; there is a more general term that consumes stress test and i.e. Fatigue Analysis. The name might sound clinical, but its significance is not. Fatigue Analysis is to fundamentally test the capacity of the product and how many life cycles it can take. By doing this, you are releasing a product that is way more viable for your target audience to make you relevant for a prolonged time. Here is the general process involved in Fatigue Analysis.

Fatigue Analysis

Time & the No. of Cycles it Should Last

When you make a product you come up with a plan. For example, when you manufacture a battery, you have a time planned for it to last. Your idea will be to let it last for three months. In the contrary, you might even think your product should last forever. But the tiny component comes with limited capacity and every time the one who uses might have to refill the battery. Hence when you manufacture the product, you need to decide how long the product should last.

Stress Analysis for Each Load

When we say each load, it is the cycle it revamps. Let us say the component you manufacture keeps falling down every one year. Hence you have to do a stress analysis for each load i.e. for the each cycle. So you will know how much refill, where to fix, how to fix etc. By doing so, you limit overall damages.

No. of Cycles Each Loading Event in a Cycle Will See

When you reload or refill to revamp the product, you should exactly know the time when the component will fail. So you can approach your clients, get the component and revamp it completely. If you fail to do so, they end up changing it with some other brand. This activity will amp up your relevance in the market.

Find a Fatigue Curve with Correct Loading Ratio to Find Damage Produced by Each Stress Level for Each Loading Event

Times keep changing. We might have a plan, but whatever happens is not going to be as we planned. Hence you should always come with a Plan B to cover up the extra damage. Fatigue Analysis suggests identifying the Fatigue Curve, testing the damage for each stress level and for each loading event. This activity will help you do the right changes while revamping in each and every cycle.

Combine All Damages & Multiply by Desired Safety Factor

Damages in each revamping cycle will differ. Hence you need to keep a note of damages that occurred in every cycle. This will help you ensure that you employ practices to limit the number of damage while manufacturing the next set of components.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Elements Of CAD Design Services

September 19, 2018

Manufacturing process is complex by its nature without doubt. Even a small component with a twist undergoes a lot of technicalities. So engineers indulge in drawing designs and follow same suit for all products. But quality might deteriorate over a period of time. Hence came Computer Aided Design, which is shortly called as CAD.

CAD Design Services are now widely utilized in all industries right from automobile to electronics to name a few. Even though the design requirements differ from one industry to the other, the fundamentals remain the same. CAD consists of certain elements that are essential for your business. These elements are fundamental to any Computer Aided Design and they prove the relevance of CAD.

CAD Design

Those Elements are

Computer Aided Analysis

The main limitation of human intervention in certain task is, monotonous activities leading to errors and certain tough tasks leading to inaccuracy. One such is solving analytical problems. As on date, it is quite evident how useful computers have been in solving complex analytical problems in a short time. The same with human intervention will take more time comparatively. Hence the design engineer need not depend on another resource to get proper analysis or computation on a specific design. He/she can conduct the same without much effort. Hence an organization saves time and resources with the use of Computer aided engineering. Especially in a large organization which consists of numerous teams and reaching out to each team member and requesting data will be a big challenge.

Computer Aided Visualization

Visualization is the key element to any design. For CAD Design Services essentially, a designer should look at the possibilities in real before delivering the output. This seemed to be a very big challenge in manual operations as everything was dependent on the assumptions. Luckily Computer Aided Design allows you to see the prototype of the output before concluding a project. As it is well understood, you can make changes accordingly and deliver the right design for your clients. Therefore you stay in line with the requirement of your client and always deliver the best. A designer can visualize the product by

• Automated drafting tools and graphics presentation
• A way of presenting numerical data in graphs & charts
• Virtual product animation
• Visualizing the aesthetic look

Computer Aided Synthesis

With visualization, a designer can see how the end product might look. With Computer Aided Synthesis, one can see the complete prototype and you see this in real time. Hence one can easily evaluate the performance of the design and deliver the right product to his/her client. These three elements has been playing a major role in CAD Design Services and none of these elements can be skipped. Synthesis especially is highly critical. You cannot deliver a product without testing its capabilities and see if you have offered the exact requirement of the client. Hence these elements are highly essential in CAD Design Services and they come under Human factor. Under system factor, the important components include Hardware and Software. These are quite straight forward and self-explanatory.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Principles To Be Followed For A Frugal Bus Body Design

September 11, 2018

Building an automobile is not a simple task as it sounds. We all talk about building a car from the scratches. Even we can imagine building a two wheeler from the scratches. But what goes into making a Bus? This huge vehicle obviously possesses bigger engine, wheels, nuts, bolts and a lot more. But how do they even make the body structure? It’s quite known that a lot of welding and other tasks are involved. But to make Bus Body Design successful, certain principles exists. The manufacturers who follow these principles will always have a winning edge over their competitors.

Bus Body Design

Use of Micro-alloyed Steel over Conventional Steel

When a vehicle is carrying some couple of people, it needs the desired strength to withhold the overall weight for long. For example, a Car can handle 5 to 6 people maximum on average. The number might vary based upon each person’s weight. But that is the defined capacity for a car to carry. In case of a bus, on average it has to withstand 30 to 40 people at least. If it cannot withstand even that weight, it is not qualified to be a good Bus Body Design. So to ensure Bus Body is a good design and to let it withstand that many people for a prolonged time, your bus body must be made out of Micro-alloyed Steel. Conventional steel has been in place for long, but the former will help in holding back the welded parts tight for a very long time. Hence using Micro-alloyed steel is the most important principle for a killer bus body design.

Testing Torsion Stiffness & Natural Vibration

When a vehicle is made, a series of tests are undertaken. Stress test, stiffness test etc. are some of the examples. Torsion Stiffness and Natural Vibration tests are more common in bus body design tests. But unlike a car or two-wheeler, you can’t afford to test a bus for Torsion Stiffness and natural vibration. Hence prototypes are made to test the Bus Body Design structure. The obtained results from the design are molded into a prototype to test.

Light Weight Bus Body Structure Design

When you’re designing a bus body, always keep in mind, it has to be light weight. You cannot carry yourselves if you’re so heavy. Likewise, you cannot carry others as well. Hence weight is the most crucial factor in heavy vehicles. For example, a ship cannot float in the water if it is not light weight. Likewise, a Bus cannot move on the road if it weighs so much. Hence the use of micro-alloyed steel is apparently recommended for heavy vehicles like Bus.

Reducing Total Bus Weight with 3D Design

Did you know a 3D design can reduce the overall bus weight? Yes, but provided one makes use of composite materials. A recent research proved the use of composite materials will reduce the density of the whole object or vehicle. This when presented in 3D will actually show up with the layers, but is actually of a single layer.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Critical Factors That Matter In Component Design Services

September 5, 2018

The world is not a single large entity. It is a collection of small entities put together. Likewise a product is a collection of different parts with specific functions. A car looks like a single entity from the exterior. But inside there are several components which triggers it to perform different operations. Hence a tiny equipment is critical than a large car body. There comes the need for component design services. Several factors matter when equipment is made. Quality is the first that comes to everyone’s mind, but there are certain critical factors that is not given due importance. Here are some of them.

Component Design

Safety

Safety is alarmingly the most important factor especially in case of automobile. We often come across automobile accidents. These happen due to malfunctioning of a single product. Malfunctioning as well might occur due to several reasons. Lack of quality is cited as the most prevalent of all followed by improper and asymmetric designs. Let us say, a vehicle is over speeding in a national highway. A low quality component might not be able to take the stress and might cause an accident. Hence you need a cutting-edge component design service to make all your components worthwhile.

Reusable Design

The products we use today in our day to day life is completely different from the ones that were available a decade before. So over a period of time, you need to launch new products and stay relevant. But creating a new version of certain products becomes challenging after a point of time. Hence your component design services should be in a way that it will last for long. Overall, your design must be long lasting and survive. Moreover, when you’re making the next version, you must be able to reuse the existing design with modifications.

Changes Incorporation

Incorporating changes in the already existing product is bit of a challenge. Sometimes you might not know if that will work out 100 percent given the current conditions. For example, you might launch an 800 CC vehicle. But the requirement in the current market will be somewhere around 1100 CC. Almost every vehicle one can see in the given time might be more than that. Yet another key factor in component design services.

Production Friendly Design

A product undergoes several processes in a manufacturing facility before it reaches the end user. But the more a product stays in the making, the more is the cost involved. Hence not all products are production friendly. Kickass component design services will first ensure the product is production friendly by consuming less cost.

Meeting Regulatory Requirements

The availed component design services might have made your product great, unique and long lasting. But does it meet all the regulatory approvals? Your brand will be nowhere if you fail to meet regulatory requirements. Regulators have given guidelines on carbon emissions, trying to control environmental degradation. But often we see manufacturers taking shortcuts and avoiding the guidelines. Such businesses have not at all survived in the market.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

How Off-Heavy Equipment Designs are Transforming?

August 28, 2018

Technology over the years has always been dynamic and changing rapidly owing to growing demands. What we saw a decade before looks more basic now and one cannot believe it was in use. These equipment designs are among the ones which are changing over a period. The design of this Equipment vehicle a decade before was simple. It just came up with the ability to perform basic functions, but over the years its capacity has been increased steadily. Most of the off-heavy equipment we see today comes with multi-functional ability. Some of the recent ones in the market are equipped with factors that are of utmost importance. These features are taking it to the next level and easing the whole operation for everyone.

Off-Heavy Equipment

Flexibility

Height-adjustable trailer hitch and high flow hydraulics are being redefined constantly and the new ones we see are way smarter and are capable of performing strenuous operations with ease. The height-adjustable trailer hitch allows your vehicle to stay elevated and perform the required task. On the other hand, increasing the skid-steer loader productivity has been a big challenge allover the world for years. So the newly launched vehicles come with features to increase productivity. High flow hydraulics has been a big boon as it helps improve productivity. Overall, flexibility in work has increased productivity and operators are working smart with these new additions. These are adding more value to the equipment.

Noise Reduction

Well, when we say construction work, obviously staying away from the site is definitely on the cards. Hence this has created demand for lowering noise and in fact creating zero noise in workspace. Yes, several vehicles manufactured as on date are noise proof i.e. they don’t create much noise or zero noise.

Lithium Batteries over Combustion Engine

The equipment vehicle we had years before were made of combustion engine and it required fueling. Most of the off-heavy equipment vehicles we see today consist of two large lithium batteries. Yes, they are all electric powered. Hence paving way for fuel efficiency and promoting a fuel less operation.

Remote Controlled Demolition Power

Let us say you have an off-heavy vehicle with which you manually undertake demolitions. But if the operator is not hitting the right spot to demolition, it is going to take a long time. Yes, demolition can be made simple with remote controlled access of the vehicle. Several machines we see today are equipped with this feature.

Reducing Operating Costs

When high flow hydraulics was first launched, several people were hesitating to buy due to its high cost and limited functions. But the recently launched vehicles are cost effective and they perform multiple tasks. Therefore a major cut on your excessive operation spends. Moreover, you also get to save a lot of space as it allows you to perform all tasks with only one vehicle. Hence you cut space occupancy as well with the new age multitasking off-heavy equipment.

Safety

While working in elevated spots, skidding away is highly possible. The new age off-heavy vehicles are now offering complete safety for the operator and probably ensure minor injuries. So for incident prevention, these new age vehicles offer features such as identifying overhead and underground hazards, blind spots etc. These are among the golden rules of safety for equipment operators. Several new age vehicle manufacturers are already utilizing these features. Hence these vehicles are becoming more and more optimized.

Maintenance

Like Safety, Maintenance is another important factor while handling an off-heavy equipment vehicle. Several equipment vehicles were subject to malfunctioning due to improper maintenance. Hence this call for a robust maintenance system and the new age vehicles are rapidly inculcating the same. Certain vehicles come with a stain free option while others come with an easy clean option. Going forward, we can expect something with an auto clean option.

Technosoft Engineering with an experience of two decades in the field of engineering design offers impeccable solutions to simplify complex processes. Refer to this page to understand how the offerings of Technosoft are unique and how it keeps your ante up in the market.

Unleashing the potential of IIoT by connecting the physical and digital worlds

May 15, 2018

The global manufacturers are on the cusp of a fourth Industrial revolution at present. The so-called smart manufacturing is based on the IoT (Internet of things) and understanding of the rich data that resides at the network’s edge. To realize the full potential of industrial IoT, organizations must integrate the operational technology with the enterprise IT. They may need to collect data and analyze it companywide – from the customer order and production, to supply chain as well as delivery – to generate actionable insights.

By doing so, companies can better manage the production, address any customization requirements and generate customer insights. In turn, they can manage their businesses more intelligently, improve response time, reduce costs, promote innovation and boost revenues. IIoT is best understood as a system of systems and is constituted of different elements which are dependent on end-to-end system integration. In this blog, we discuss how industrial IoT is changing the competitive landscape for manufacturers.

IIoT: Driving the new revolution

The manufacturers must merge the operating technologies and enterprise IT to optimize performance, upgrade processes and develop valuable products. The industrial IoT connects people and the physical world including the physical world of places and machines with the digital world of cloud platforms, software, augmented reality, automation, artificial intelligence, and data. IIoT enables maintaining a single view of analytical data that operates with real-time agility and responds to adverse

IIoT helps maintain a single view of analytical data, operating with real-time agility and responding to adverse events within the manufacturing plant. For this, the functional integration of various applications, infrastructure, and systems is needed. Engineers can create complex control systems to implement increasing levels of automation on the factory floor.

The foundation of integrated shop-floor systems is created by the growth in technologies built on MES (Manufacturing execution systems) and open standards. The SoC (System-on-a-chip) and MEMS (micro-electromechanical systems) allow micron-scale integration of system functionality. The high-bandwidth networks, open IP standards, and virtual hardware have basically transformed the feasibility of building IIoT platform by reducing the required cost and resources. The cloud systems provide an increasingly secure and reliable network which delivers faster results. The system can also be scaled up as needed and can integrate new apps and services which analyze data and provide valuable insights.

IIoT connects the devices to a network where they interact and exchange information. The real value of IIoT lies in the data generated from relationships between devices and their environment, data analytics, insights into efficiency, and yields. As per the latest research, by 2025- sensors and IoT will stand as pre-eminent digital technologies affecting the whole manufacturing sector. Immense potential will be created by the integrated sensor data, combined with advances in security, connectivity, analytics, and interoperability.

Technologies transforming manufacturing companies

IIoT is rooted in the physical space, unlike the traditional software applications. It integrates the data from the digital devices and systems in factories with the enterprise assets. It allows enhanced monitoring, data gathering, data integration, role-based information presentation as well as situational awareness for operators.

The integration of Internet of things, components and cloud-based analytics results enables manufacturing companies to sense and contextualize real-time data. This information can be converted into actionable insights which help maximize efficiencies across all aspects of the business. This includes design, sourcing, production, delivery, supply chain, product monitoring, etc. The objective of IIoT is to convert the data into insights. It assists in informed decision-making, drives innovation and realizes efficiencies at scale.

Data integration at enterprise, operations and customer level

IIoT is a system of systems comprised of different elements and is dependent on end-to-end system integration. It presents a long-term opportunity- integrating information across the extended organization with Operational Technologies (OTs). The OTs that drive production, transportation operations and warehouse are included. IIoT creates synergy across the organization by integrating key attributes of intelligent devices. These devices have the capability to dynamically anticipate problems, diagnose the solutions automatically and adjust operations to maintain optimum productivity.

Integration can address the stakeholder needs within the organization, across the vendor ecosystem as well as supply chain. Also, it can help customers externally by sales and service support and design feedback. This helps manufacturers gather information effectively and apply the insights obtained from networked devices to identify ways to reduce costs and increase efficiency. The systems can also be used to monetize data to enhance revenues.

The benefits of IIoT are:

  • inexpensive processing
  • analytics technologies which automate traditional processes
  • infinite storage capacity

Multiple applications and processes work seamlessly to create a digital replica of physical assets, systems, and processes. Using this digital twin, enterprises can monitor performance remotely, and make changes in real-time to improve efficiency. Companies can upload updates, meet service needs, increase precision and quality in production and engineering. The company will get better yields, improved safety, more productive assets and lower costs.

The industrial leaders have to dynamically evolve their models while leveraging the emerging technologies to stay in the front line. They need to integrate their enterprise processes with manufacturing and engineering processes to manage every aspect of supply chain right to the customer’s doorstep.

Deriving value through IIoT

The manufacturing leaders who embrace IIoT will be better positioned to remove structural barriers which undermine technological progress. Digital integration is needed to stay ahead in the cut throat competition. This will enable you to monetize on data insights to reinvent and innovate the products quickly.

You need to align your IT and OT to create a system of systems and instrument every device in the extended manufacturing ecosystem. This will position your organization to harvest meaningful data at every touch point. You can operate processes, applications, data, devices, and assets seamlessly. This will provide your business better accuracy, cost savings, and new revenue opportunities.

Technosoft Engineering is a leader in IIoT Engineering services. Our engineers have expertise in designing and developing products that drive growth for our clients. Our world-class IIoT service is a collection of design and engineering services that help our clients from conceptualization to production of connected devices.

Engineering Initiatives to Reduce your Time-To-Market

May 8, 2018

In the current product development environment, the products as well as the technology they are based on change rapidly. It is obvious that accelerating the PDLC (Product Development Lifecycle) can produce tangible benefits to the business. It can influence all the business success measures such as:
• Revenue generation
• Early to market advantage
• Competitive advantage
• Profits and profitability
• Customer Loyalty
As most of the above-mentioned measures are critical to the success of any business so any initiative which can drive Time-To-Market will be of utmost importance.

Engineer to Order Product Development

Considerable activities before the launch of the product lie with the Research and Development and the Engineering department for most of the products. The kind of initiatives which engineering can embark on to make sure that it gets the most out of every second are:

  1. Standardization: The engineering processes standardization can help avoid reinventing the complete product from the scratch each time a new request is received for developing a completely engineer-to-order product. It may not be possible to standardize the entire product as that will make ETO lose its purpose. However, the engineering standardization can be done at the parts level. By process and part standardization there can be a significant reduction in the time spent on engineering information creation and management, procuring and holding, parts handling, assembly line adjustments, etc.
  2. Collaboration: Collaborative engineering across divisions, plants, offices or business units from different countries can reduce the need for repeated engineering. A collaborative engineering environment can accelerate innovation and help avoid redundancy in engineering efforts thus reducing the time to market to significantly lower levels.
  3. Engineering Agility: In case of ETO products, each delivery is a new product development. To respond to RFP (Request for Proposal) extensive engineering may be involved in comparison to other products. Agility in engineering via a lean and mean pre-bid engineering mechanism can compress the lead time for proposals. This reduces the cost of pre-bid engineering as well as enhances the chances of winning the order. The agility can have a tremendous impact on the award-to-delivery phase of the product.

Make to Order Product Development

  1. Modularization: To assemble MTO products considerable time is needed depending upon the complexity of the assembly mechanism. By modularizing the assemblies as well as sub-assemblies into repeatable and reusable modules the speed to market can be enhanced. Also, modularization can help in reducing engineering effort significantly by enabling the reusability of modules in future development by simply replacing the obsolete technology.
  2. Standardization: In MTO standardization has a similar impact as in ETO at the building or manufacturing stage. This engineering initiative can help accelerate POC and eliminate uncertainties associated with assembly, thereby reducing downtime and unplanned delays. Standardization also helps increase asset utilization and enhances throughput so drives profitability.
  3. Engineering Agility: The engineering agility for MTO products provide the same benefits as in ETO products. Agility can help in increasing the engineering throughput, drives utilization, and engineering profitability.

Make to Stock Products

The MTS products best perceive the benefits of reducing the time to market. The means of achieving this is maximum for MTS products. The engineering initiatives that impact the TTM are as follows:

  • Collaboration
  • Re-Engineering
  • Modularization
  • Rapid Prototyping
  • Continual Improvement
  • Concurrent Engineering
  • First time right

In all, it is evident that engineering can have a far-reaching impact on your business when it is aimed at solving TTM challenges. A lot of business metrics can be driven by just focusing engineering efforts on compressing TTM. But it also makes one wonder why most manufacturing companies have not embarked on such initiatives already or even if they have, why have they not resulted in the benefits that they clearly seem to be capable of delivering.

This is a question that may have a lot of answers, but one clear answer is the lack of clearly defined purpose and a measure of success. Like most initiatives the key driver to completion let alone success is the definition of measures of success of that initiative. Unfortunately, the key measures of success impacted by these initiatives are business measures and are seldom associated with engineering. However, this also goes on to emphasize the fact that engineering is also not just an isolated department, but one that can truly spell success or failure for a manufacturing enterprise.